China Custom Plastic Sprocket for Conveyor Chain Wheel

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Product Description

Model NO.: s150

Conveyor Chain Equipment: Sprocket

Conveyor Sprocket: Conveyor Equipment

Conveyor Sprocket Equipment: Sprocket Chain

Manipulate Way: Forced Manipulation

Changes Way: Stepped

Specification: s-100-150

 

 How long is the Delivery for Your Industrial Part?

Generally , it will take us 15 working days for machining parts and 25 working days for the for stamping parts products. But we will shorten our lead time according to customers’ demands if we are able to.

 

A sprocket is a wheel with a cogwheel sprocket that engages a pitch block or a block with an accurate pitch on the cable. The sprocket is widely used in chemical machinery, textile machinery, escalators, wood processing, three-dimensional parking garages, agricultural machinery, food processing, instrumentation, oil and other mechanical transmission industries.

 

Material C45, A3, 40Cr, 20CrMnTi, 42CrMo, copper, stainless steel and so on as per your request
process Forged
Heat treatment High frequency quenching, heat treatment, hardened teeth

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Carbon Steel
Customization:
Available

|

Customized Request

plastic sprocket

Can plastic sprockets be used in food processing and packaging equipment?

Yes, plastic sprockets can be used in food processing and packaging equipment, and they are commonly chosen for such applications due to their specific advantages:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion, making them ideal for environments where food products, cleaning agents, and water are present.
  • Non-Toxic and Food Safe: High-quality plastic materials used in sprockets are non-toxic and approved for food contact, ensuring they do not contaminate the food products being processed or packaged.
  • Self-Lubricating: Many plastic sprockets have self-lubricating properties, reducing the need for additional lubrication, which could otherwise come into contact with food products.
  • Lightweight: Plastic sprockets are lightweight compared to metal sprockets, which can be advantageous for minimizing the overall weight of food processing equipment.
  • Quiet and Smooth Operation: Plastic sprockets can operate with reduced noise levels, making them suitable for environments where noise control is essential.
  • Easy to Clean: Their smooth surface and resistance to chemicals make plastic sprockets easy to clean, ensuring proper hygiene standards are met.
  • Low Maintenance: Plastic sprockets often require less maintenance compared to metal sprockets, contributing to cost savings and increased uptime.

However, when selecting plastic sprockets for food processing and packaging applications, it is crucial to consider the specific requirements of the machinery and the type of food being processed or packaged. Different plastic materials may have varying levels of temperature resistance, load-carrying capacity, and chemical compatibility.

Always choose sprockets that comply with food industry regulations and standards, such as FDA and EU food contact regulations, and follow the manufacturer’s guidelines for proper use and maintenance.

plastic sprocket

To identify signs of wear, fatigue, or damage in plastic sprockets, and determine when they should be replaced, follow these steps:

  1. Visual Inspection:
    • Check for visible signs of wear such as smooth or shiny surfaces, indicating friction and abrasion.
    • Look for cracks, chips, or deformities that may have occurred due to stress or impact.
    • Check for discoloration, as it can indicate degradation of the plastic material.
  2. Measurements:
    • Use calipers or other measuring tools to check for dimensional changes in the sprocket. Significant deviations from the original dimensions may indicate wear or fatigue.
  3. Fit and Function:
    • Observe how well the sprocket fits and meshes with other components. If there is increased play or misalignment, it might be a sign of wear or damage.
  4. Noise and Vibration:
    • Listen for unusual noises or excessive vibrations during operation, which can be a sign of wear, fatigue, or misalignment.
  5. Frequency of Use:
    • Consider how often the sprocket is in use. If it has been in service for an extended period or has undergone heavy use, it might be more susceptible to wear and fatigue.
  6. Operating Conditions:
    • Evaluate the environmental conditions the sprocket operates in. Exposure to extreme temperatures, chemicals, or harsh elements can accelerate wear and degradation.
  7. Manufacturer’s Recommendations:
    • Refer to the sprocket’s manufacturer guidelines for expected service life and recommended replacement intervals.

When to Replace Plastic Sprockets:

  • If any significant wear, cracks, or deformities are observed during inspection.
  • When the sprocket’s dimensions deviate significantly from the original specifications.
  • If there are signs of misalignment or increased play affecting its function.
  • When unusual noise or excessive vibration occurs during operation.
  • If the sprocket has been in service for a prolonged period or has undergone heavy use.
  • When the operating conditions have led to accelerated wear or degradation.
  • As recommended by the manufacturer’s guidelines for replacement intervals.

plastic sprocket

What is a plastic sprocket, and what are its advantages over metal sprockets?

A plastic sprocket is a type of sprocket made from high-quality engineering plastics such as nylon, polyethylene, or acetal. These sprockets are designed to transmit power and motion in various applications, just like their metal counterparts, but they offer several advantages over metal sprockets:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion and chemical attack, making them ideal for applications in wet or harsh environments where metal sprockets may rust or deteriorate.
  • Lightweight: Plastic sprockets are much lighter than metal sprockets, which can be beneficial in applications where weight reduction is crucial, such as in conveyor systems or robotics.
  • Low Noise and Vibration: Plastic sprockets operate quietly and generate less vibration compared to metal sprockets. This makes them suitable for precision motion control systems and applications that require minimal noise levels.
  • Self-Lubricating: Many plastic materials used for sprockets have inherent self-lubricating properties, reducing the need for additional lubrication and maintenance.
  • Reduced Wear on Chains and Belts: Plastic sprockets are often gentler on chains and belts, leading to reduced wear and extending the lifespan of these components.
  • Cost-Effective: In some cases, plastic sprockets can be more cost-effective than metal sprockets, making them an attractive option for budget-conscious applications.
  • Non-Magnetic: Plastic sprockets are non-magnetic, which is essential in applications where magnetic interference could be a concern.
  • High Strength and Durability: Engineering plastics used in sprockets are designed to provide high strength and durability, making them suitable for a wide range of applications.
  • Electrical Insulation: Plastic sprockets offer electrical insulation properties, which can be advantageous in electrical or electronic systems.
  • Customization: Plastic sprockets are relatively easy to customize, allowing for design flexibility to meet specific application requirements.

Despite their numerous advantages, plastic sprockets may not be suitable for all applications, especially those involving high temperatures, heavy loads, or extreme conditions. It’s essential to consider the specific operating conditions and requirements of your application when choosing between plastic and metal sprockets.

China Custom Plastic Sprocket for Conveyor Chain Wheel  China Custom Plastic Sprocket for Conveyor Chain Wheel
editor by CX 2023-10-20

Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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