China factory Agricultural Machinery Made-to-Order or Plw Plywood Case BS Plastic Sprocket

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Product Description

Agricultural Machinery MADE-TO-ORDER Or PLW Plywood Case BS Plastic Sprocket
 

Product Description


1. Produce strictly in accordance with ANSI standard dimension
2. Material: Iron: 1213, 1214,1215 ; Plastic: PA6, nylon
3. Bore: Finished bore
4. Application: Used in the agricultural machinery 
5. Welcome OEM / ODM 
6. Application: Products are mainly used with a coarse pitch chain drive mechanical equipment. For example, the dam gate and so on.
7. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
8. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
 

Product name  Agricultural Machinery MADE-TO-ORDER Or PLW Plywood Case BS Plastic Sprocket
Materials Available  1. Iron: 1213, 1214,1215
2. Plastic: PA6, nylon
3. OEM according to your request
Bore Finished bore, Pilot Bore, Special request
Surface Treatment Polishing and so on.
Precision grade JIN N8 Grade(JIS B1702-1:1998), DIN8 Grade, etc
Processing Method CNC machining, Shaving machine, Hobbing machine, Gear grinding machine, Chamfering machine, etc
Size Customer’s Drawing & ISO Standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

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Detailed Photos

Company Profile

 

Standard Or Nonstandard: Nonstandard
Application: Motorcycle, Machinery, Marine, Agricultural Machinery, Industry
Toothed Portion Shape: Sprocket
Material: Plastic
Type: Plastic Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic sprocket

How do I prevent wear and damage to plastic sprockets during operation?

Preventing wear and damage to plastic sprockets during operation is essential to ensure their longevity and optimal performance. Here are some tips to help you achieve this:

  • Material Selection: Choose high-quality plastic sprockets made from durable and wear-resistant materials. Consider factors such as the application’s load capacity, speed, and operating conditions to select the most suitable plastic material.
  • Lubrication: Proper lubrication is crucial to reduce friction between the sprocket and the chain or belt. Use lubricants that are compatible with the plastic material and follow the manufacturer’s guidelines for lubrication intervals.
  • Alignment: Ensure that the sprockets are correctly aligned with the chain or belt to prevent uneven wear. Misalignment can lead to premature wear and damage to both the sprockets and the chain or belt.
  • Cleanliness: Keep the sprockets and the entire conveyor or power transmission system clean. Regularly remove dirt, debris, and contaminants that can cause abrasion and accelerate wear.
  • Temperature Control: Avoid operating plastic sprockets at temperatures above their specified limits. High temperatures can cause the plastic to soften or degrade, leading to premature wear.
  • Load Capacity: Do not exceed the recommended load capacity of the plastic sprockets. Overloading can cause stress and deformation, leading to failure.
  • Regular Inspections: Conduct routine inspections to identify signs of wear, fatigue, or damage early on. Replace any worn or damaged sprockets promptly.
  • Environmental Compatibility: Ensure that the plastic sprockets are compatible with the operating environment. Some chemicals or substances can degrade certain plastic materials.
  • Avoid Shock Loads: Minimize sudden or impact loads on the sprockets, as these can cause stress and deformation in the plastic material.
  • Proper Storage: Store spare plastic sprockets in a clean and dry environment to prevent degradation before installation.

By following these preventive measures and practicing regular maintenance, you can significantly extend the lifespan of plastic sprockets and optimize their performance in your machinery or conveyor system.

plastic sprocket

Can plastic sprockets be used in corrosive or harsh environments?

Yes, plastic sprockets can be used in corrosive or harsh environments, thanks to their excellent chemical resistance and durability. Many plastic materials used for sprocket manufacturing, such as Nylon, Polyethylene, PEEK, and UHMW, exhibit high resistance to various chemicals, acids, and alkalis.

In corrosive environments where metal sprockets might suffer from rust and corrosion, plastic sprockets provide a reliable alternative. They can withstand exposure to chemicals and moisture without degradation, ensuring a longer service life and reduced maintenance needs.

Additionally, plastic sprockets are often used in applications where metal components are not suitable due to their electrical insulating properties. In industries like electronics and semiconductor manufacturing, plastic sprockets prevent the risk of electrical conduction and static buildup.

However, while plastic sprockets offer advantages in corrosive environments, it is essential to select the appropriate plastic material based on the specific chemicals and conditions the sprocket will encounter. Different plastic materials have varying levels of chemical resistance, and consulting with the manufacturer or a materials expert is crucial to ensure the chosen sprocket material is compatible with the environment.

plastic sprocket

Can you explain the properties of plastic that make it suitable for sprocket manufacturing?

Plastic is a versatile material that offers several properties that make it suitable for sprocket manufacturing. Some of these properties include:

  • Corrosion Resistance: Plastics such as nylon, polyethylene, and acetal are highly resistant to corrosion, making them ideal for use in applications where exposure to moisture, chemicals, or harsh environments is a concern.
  • Low Friction: Plastic sprockets have a low coefficient of friction, which reduces wear and tear on the sprocket and the chain or belt it interacts with. This low friction also contributes to quieter and smoother operation.
  • Self-Lubricating: Many engineering plastics used in sprocket manufacturing have self-lubricating properties. This means they can operate without the need for additional external lubrication, reducing maintenance requirements.
  • Lightweight: Plastics are much lighter than metals, making plastic sprockets a preferred choice in applications where weight reduction is essential, such as in conveyor systems and portable machinery.
  • High Strength: Engineering plastics used for sprockets are formulated to provide excellent strength and durability, ensuring they can withstand the loads and stresses encountered in various industrial applications.
  • Wear Resistance: Some plastic materials have excellent wear resistance, ensuring a longer lifespan for both the sprocket and the chain or belt.
  • Electrical Insulation: Certain plastics are good electrical insulators, which can be advantageous in applications where electrical conductivity is a concern.
  • Cost-Effective: Plastic sprockets are often more cost-effective than their metal counterparts, making them a practical choice for budget-conscious projects.
  • Machinability: Plastics can be easily machined into complex shapes, allowing for customized sprocket designs to meet specific application requirements.
  • Chemical Resistance: Depending on the type of plastic used, sprockets can exhibit excellent resistance to various chemicals and solvents.

It’s important to note that while plastic sprockets offer many advantages, they may not be suitable for all applications, especially those involving high temperatures, heavy loads, or extreme conditions. The choice of sprocket material should always consider the specific operating conditions and requirements of the machinery or equipment.

China factory Agricultural Machinery Made-to-Order or Plw Plywood Case BS Plastic Sprocket  China factory Agricultural Machinery Made-to-Order or Plw Plywood Case BS Plastic Sprocket
editor by CX 2023-12-04

Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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