China factory Sprocket for 1005 Plastic Modular Belt (1-1005)

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Product Description

This kind of sprocket is suitable for the plastic modular belt 1005 series.
There are several typed of sprockets, they are 21T and 18T.

Sprockets
Idlers
Sprocket Wheels
Idler Drums
 

Sprocket Type Teeth Pitch Diameter (mm) Outside Diameter (mm)
1-1005-18-30 18 146.3 145.3
1-1005-21-30 21 170.4 169.7

 

Material: Nylon
Teeth: 18/21
Type: 1-1005
Transport Package: depend on customers′ requirement
Specification: 1005SPT
Trademark: tuoxin
Customization:
Available

|

Customized Request

plastic sprocket

Can plastic sprockets be used in food processing and packaging equipment?

Yes, plastic sprockets can be used in food processing and packaging equipment, and they are commonly chosen for such applications due to their specific advantages:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion, making them ideal for environments where food products, cleaning agents, and water are present.
  • Non-Toxic and Food Safe: High-quality plastic materials used in sprockets are non-toxic and approved for food contact, ensuring they do not contaminate the food products being processed or packaged.
  • Self-Lubricating: Many plastic sprockets have self-lubricating properties, reducing the need for additional lubrication, which could otherwise come into contact with food products.
  • Lightweight: Plastic sprockets are lightweight compared to metal sprockets, which can be advantageous for minimizing the overall weight of food processing equipment.
  • Quiet and Smooth Operation: Plastic sprockets can operate with reduced noise levels, making them suitable for environments where noise control is essential.
  • Easy to Clean: Their smooth surface and resistance to chemicals make plastic sprockets easy to clean, ensuring proper hygiene standards are met.
  • Low Maintenance: Plastic sprockets often require less maintenance compared to metal sprockets, contributing to cost savings and increased uptime.

However, when selecting plastic sprockets for food processing and packaging applications, it is crucial to consider the specific requirements of the machinery and the type of food being processed or packaged. Different plastic materials may have varying levels of temperature resistance, load-carrying capacity, and chemical compatibility.

Always choose sprockets that comply with food industry regulations and standards, such as FDA and EU food contact regulations, and follow the manufacturer’s guidelines for proper use and maintenance.

plastic sprocket

To identify signs of wear, fatigue, or damage in plastic sprockets, and determine when they should be replaced, follow these steps:

  1. Visual Inspection:
    • Check for visible signs of wear such as smooth or shiny surfaces, indicating friction and abrasion.
    • Look for cracks, chips, or deformities that may have occurred due to stress or impact.
    • Check for discoloration, as it can indicate degradation of the plastic material.
  2. Measurements:
    • Use calipers or other measuring tools to check for dimensional changes in the sprocket. Significant deviations from the original dimensions may indicate wear or fatigue.
  3. Fit and Function:
    • Observe how well the sprocket fits and meshes with other components. If there is increased play or misalignment, it might be a sign of wear or damage.
  4. Noise and Vibration:
    • Listen for unusual noises or excessive vibrations during operation, which can be a sign of wear, fatigue, or misalignment.
  5. Frequency of Use:
    • Consider how often the sprocket is in use. If it has been in service for an extended period or has undergone heavy use, it might be more susceptible to wear and fatigue.
  6. Operating Conditions:
    • Evaluate the environmental conditions the sprocket operates in. Exposure to extreme temperatures, chemicals, or harsh elements can accelerate wear and degradation.
  7. Manufacturer’s Recommendations:
    • Refer to the sprocket’s manufacturer guidelines for expected service life and recommended replacement intervals.

When to Replace Plastic Sprockets:

  • If any significant wear, cracks, or deformities are observed during inspection.
  • When the sprocket’s dimensions deviate significantly from the original specifications.
  • If there are signs of misalignment or increased play affecting its function.
  • When unusual noise or excessive vibration occurs during operation.
  • If the sprocket has been in service for a prolonged period or has undergone heavy use.
  • When the operating conditions have led to accelerated wear or degradation.
  • As recommended by the manufacturer’s guidelines for replacement intervals.

plastic sprocket

Can you explain the properties of plastic that make it suitable for sprocket manufacturing?

Plastic is a versatile material that offers several properties that make it suitable for sprocket manufacturing. Some of these properties include:

  • Corrosion Resistance: Plastics such as nylon, polyethylene, and acetal are highly resistant to corrosion, making them ideal for use in applications where exposure to moisture, chemicals, or harsh environments is a concern.
  • Low Friction: Plastic sprockets have a low coefficient of friction, which reduces wear and tear on the sprocket and the chain or belt it interacts with. This low friction also contributes to quieter and smoother operation.
  • Self-Lubricating: Many engineering plastics used in sprocket manufacturing have self-lubricating properties. This means they can operate without the need for additional external lubrication, reducing maintenance requirements.
  • Lightweight: Plastics are much lighter than metals, making plastic sprockets a preferred choice in applications where weight reduction is essential, such as in conveyor systems and portable machinery.
  • High Strength: Engineering plastics used for sprockets are formulated to provide excellent strength and durability, ensuring they can withstand the loads and stresses encountered in various industrial applications.
  • Wear Resistance: Some plastic materials have excellent wear resistance, ensuring a longer lifespan for both the sprocket and the chain or belt.
  • Electrical Insulation: Certain plastics are good electrical insulators, which can be advantageous in applications where electrical conductivity is a concern.
  • Cost-Effective: Plastic sprockets are often more cost-effective than their metal counterparts, making them a practical choice for budget-conscious projects.
  • Machinability: Plastics can be easily machined into complex shapes, allowing for customized sprocket designs to meet specific application requirements.
  • Chemical Resistance: Depending on the type of plastic used, sprockets can exhibit excellent resistance to various chemicals and solvents.

It’s important to note that while plastic sprockets offer many advantages, they may not be suitable for all applications, especially those involving high temperatures, heavy loads, or extreme conditions. The choice of sprocket material should always consider the specific operating conditions and requirements of the machinery or equipment.

China factory Sprocket for 1005 Plastic Modular Belt (1-1005)  China factory Sprocket for 1005 Plastic Modular Belt (1-1005)
editor by CX 2023-08-18

Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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