China Hot selling Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

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Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

plastic sprocket

What are the temperature limits for the operation of plastic sprockets?

The temperature limits for the operation of plastic sprockets depend on the type of plastic material used in their manufacturing. Different plastics have varying levels of temperature resistance, and exceeding their temperature limits can lead to deformation, loss of mechanical properties, or even failure.

Here are some common plastics used for sprocket manufacturing and their approximate temperature limits:

  • Nylon: Nylon sprockets typically have a temperature range of -40°C to 100°C (-40°F to 212°F). Some specialty nylon formulations may offer higher temperature resistance.
  • Acetal (Delrin): Acetal sprockets generally have a temperature range of -40°C to 120°C (-40°F to 248°F). They have good mechanical properties and dimensional stability within this range.
  • Polyethylene (UHMW): UHMW sprockets can operate in temperatures ranging from -73°C to 82°C (-100°F to 180°F). They are known for their excellent impact strength and low friction properties.
  • PTFE (Teflon): PTFE sprockets can withstand temperatures from -200°C to 260°C (-328°F to 500°F). They have exceptional chemical resistance and non-stick properties.
  • Polypropylene: Polypropylene sprockets typically have a temperature range of -10°C to 100°C (14°F to 212°F). They offer good chemical resistance and are often used in corrosive environments.

It’s crucial to select the appropriate plastic material based on the temperature conditions of the specific application. Operating plastic sprockets above their temperature limits can lead to premature wear, reduced mechanical performance, and potential system failure. In high-temperature environments, it may be necessary to consider alternative materials such as metal sprockets that offer higher temperature resistance.

Consulting with a sprocket manufacturer or a materials expert is advisable to ensure that the chosen plastic sprocket is suitable for the intended operating temperature range and application requirements.

plastic sprocket

To identify signs of wear, fatigue, or damage in plastic sprockets, and determine when they should be replaced, follow these steps:

  1. Visual Inspection:
    • Check for visible signs of wear such as smooth or shiny surfaces, indicating friction and abrasion.
    • Look for cracks, chips, or deformities that may have occurred due to stress or impact.
    • Check for discoloration, as it can indicate degradation of the plastic material.
  2. Measurements:
    • Use calipers or other measuring tools to check for dimensional changes in the sprocket. Significant deviations from the original dimensions may indicate wear or fatigue.
  3. Fit and Function:
    • Observe how well the sprocket fits and meshes with other components. If there is increased play or misalignment, it might be a sign of wear or damage.
  4. Noise and Vibration:
    • Listen for unusual noises or excessive vibrations during operation, which can be a sign of wear, fatigue, or misalignment.
  5. Frequency of Use:
    • Consider how often the sprocket is in use. If it has been in service for an extended period or has undergone heavy use, it might be more susceptible to wear and fatigue.
  6. Operating Conditions:
    • Evaluate the environmental conditions the sprocket operates in. Exposure to extreme temperatures, chemicals, or harsh elements can accelerate wear and degradation.
  7. Manufacturer’s Recommendations:
    • Refer to the sprocket’s manufacturer guidelines for expected service life and recommended replacement intervals.

When to Replace Plastic Sprockets:

  • If any significant wear, cracks, or deformities are observed during inspection.
  • When the sprocket’s dimensions deviate significantly from the original specifications.
  • If there are signs of misalignment or increased play affecting its function.
  • When unusual noise or excessive vibration occurs during operation.
  • If the sprocket has been in service for a prolonged period or has undergone heavy use.
  • When the operating conditions have led to accelerated wear or degradation.
  • As recommended by the manufacturer’s guidelines for replacement intervals.

plastic sprocket

What are the common applications of plastic sprockets in various industries?

Plastic sprockets find widespread use in various industries due to their unique properties and advantages. Some of the common applications include:

  • Food and Beverage Industry: Plastic sprockets are commonly used in conveyor systems for food and beverage processing and packaging. Their corrosion resistance and ability to meet food-grade requirements make them ideal for this industry.
  • Material Handling: Plastic sprockets are widely used in material handling equipment such as conveyor belts, bucket elevators, and chain conveyors. They are lightweight and offer low friction, reducing the overall energy consumption and wear on the equipment.
  • Packaging Industry: Plastic sprockets are used in packaging machinery for applications like carton forming, labeling, and product handling. Their self-lubricating properties and resistance to chemical exposure are beneficial in this industry.
  • Agriculture: Plastic sprockets are employed in various agricultural machinery, including grain augers, seeders, and harvesters. Their resistance to moisture and chemicals, along with their lightweight nature, makes them suitable for agricultural applications.
  • Automotive Industry: Plastic sprockets are used in automotive seat tracks, sunroof mechanisms, and other components where weight reduction and corrosion resistance are critical factors.
  • Textile Industry: In the textile industry, plastic sprockets are used in spinning and weaving machines. Their low friction and wear-resistant properties contribute to the smooth operation of these machines.
  • Packaging and Printing: Plastic sprockets are employed in packaging and printing machines to handle paper, cardboard, and other materials. Their lightweight design reduces the overall load on the machine’s components.
  • Medical and Pharmaceutical: Plastic sprockets are used in medical devices and pharmaceutical equipment where corrosion resistance and cleanliness are essential.
  • Chemical Industry: Plastic sprockets are employed in chemical processing equipment due to their resistance to corrosive substances and chemicals.
  • General Industrial Applications: Plastic sprockets find use in various general industrial applications where their unique properties, such as lightweight, low friction, and chemical resistance, offer advantages over metal sprockets.

It’s important to select the appropriate plastic material based on the specific application requirements and operating conditions to ensure optimal performance and longevity.

China Hot selling Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China Hot selling Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by CX 2024-04-15

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Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

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