China manufacturer OEM Special Design Plastic Idler Chain Sprockets with Bearings for Industry

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Product Description

OEM Special Design Plastic Idler sprockets with Bearings for Industry 

Product Details

Products Type

We can custom shape,size,color material and quantity for plastic gear as your requirment.

Products Specification
1. Various hardness for your choice.
2. Good abrasion, heat and oil resistance.
3. Good anti-aging performance and gas tightness.
4. Ease of bonding to other material.
5. Excellent oxygen and CZPT resistance.
6. Non-flammable,self-extinguish.  

Material PA,PA6,PA66,PP,PE,LDPE,HDPE,UWHDPE,PTFE,POM,ABS,or Custom Compound
(Any custom compound plastic is available)
Size According to samples or drawings
Color Black,white,red,green,transparent or any color according to Pantone colors
Finish High Gloss,Fine Grain,Electroplating,Painting,Printing,Texture etc,or as request
Type Round,square,rectangular,or any nonstandard shape as request
Logo Debossed,embossed,printed logo or as request

Our Advantage: 

Comprehensive Materials
Stock more than 50+ types of material, CZPT is able to supply all the most common plastic and rubber material in the market. We also provide material modification services for unique using environments.

Considerate Service
Our engineers will 24/7 work with you throughout the course of your project, Together, we will discuss your unique design and help you optimize the parts, and also provide DFM reports if required, all is free.

Reasonable Price
Our quote includes real-time pricing and design analysis. We evaluate your 3D CAD and help identify any features that may pose challenges during the molding process, Ensure that each quote is Well-founded.

Quality control Departments
ISO and SGS certified manufacturer has professional quality control departments. Strictly inspect every process of mold and production, each problem can be traced back. Reduce error correction time and defective rate as low as 1%
 

Our Factory

Customization Capabilities

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 999/Piece
1 Piece(Min.Order)

|

Order Sample

For sample price, package information, and logisti
Customization:
Available

|

Customized Request

plastic sprocket

Can plastic sprockets be used in food processing and packaging equipment?

Yes, plastic sprockets can be used in food processing and packaging equipment, and they are commonly chosen for such applications due to their specific advantages:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion, making them ideal for environments where food products, cleaning agents, and water are present.
  • Non-Toxic and Food Safe: High-quality plastic materials used in sprockets are non-toxic and approved for food contact, ensuring they do not contaminate the food products being processed or packaged.
  • Self-Lubricating: Many plastic sprockets have self-lubricating properties, reducing the need for additional lubrication, which could otherwise come into contact with food products.
  • Lightweight: Plastic sprockets are lightweight compared to metal sprockets, which can be advantageous for minimizing the overall weight of food processing equipment.
  • Quiet and Smooth Operation: Plastic sprockets can operate with reduced noise levels, making them suitable for environments where noise control is essential.
  • Easy to Clean: Their smooth surface and resistance to chemicals make plastic sprockets easy to clean, ensuring proper hygiene standards are met.
  • Low Maintenance: Plastic sprockets often require less maintenance compared to metal sprockets, contributing to cost savings and increased uptime.

However, when selecting plastic sprockets for food processing and packaging applications, it is crucial to consider the specific requirements of the machinery and the type of food being processed or packaged. Different plastic materials may have varying levels of temperature resistance, load-carrying capacity, and chemical compatibility.

Always choose sprockets that comply with food industry regulations and standards, such as FDA and EU food contact regulations, and follow the manufacturer’s guidelines for proper use and maintenance.

plastic sprocket

To identify signs of wear, fatigue, or damage in plastic sprockets, and determine when they should be replaced, follow these steps:

  1. Visual Inspection:
    • Check for visible signs of wear such as smooth or shiny surfaces, indicating friction and abrasion.
    • Look for cracks, chips, or deformities that may have occurred due to stress or impact.
    • Check for discoloration, as it can indicate degradation of the plastic material.
  2. Measurements:
    • Use calipers or other measuring tools to check for dimensional changes in the sprocket. Significant deviations from the original dimensions may indicate wear or fatigue.
  3. Fit and Function:
    • Observe how well the sprocket fits and meshes with other components. If there is increased play or misalignment, it might be a sign of wear or damage.
  4. Noise and Vibration:
    • Listen for unusual noises or excessive vibrations during operation, which can be a sign of wear, fatigue, or misalignment.
  5. Frequency of Use:
    • Consider how often the sprocket is in use. If it has been in service for an extended period or has undergone heavy use, it might be more susceptible to wear and fatigue.
  6. Operating Conditions:
    • Evaluate the environmental conditions the sprocket operates in. Exposure to extreme temperatures, chemicals, or harsh elements can accelerate wear and degradation.
  7. Manufacturer’s Recommendations:
    • Refer to the sprocket’s manufacturer guidelines for expected service life and recommended replacement intervals.

When to Replace Plastic Sprockets:

  • If any significant wear, cracks, or deformities are observed during inspection.
  • When the sprocket’s dimensions deviate significantly from the original specifications.
  • If there are signs of misalignment or increased play affecting its function.
  • When unusual noise or excessive vibration occurs during operation.
  • If the sprocket has been in service for a prolonged period or has undergone heavy use.
  • When the operating conditions have led to accelerated wear or degradation.
  • As recommended by the manufacturer’s guidelines for replacement intervals.

plastic sprocket

How do plastic sprockets compare to metal sprockets in terms of strength and durability?

Plastic sprockets and metal sprockets have distinct differences in terms of strength and durability. Let’s compare them:

  • Strength: Metal sprockets, typically made from materials like steel or cast iron, have higher tensile strength and are generally more robust than plastic sprockets. They can withstand heavier loads and higher torque levels, making them suitable for high-load applications.
  • Durability: In terms of durability, metal sprockets are generally more resistant to wear and tear compared to plastic sprockets. They are less prone to deformation or breakage under high-stress conditions and have a longer service life.
  • Weight: Plastic sprockets are much lighter than metal sprockets, which can be advantageous in applications where weight reduction is a crucial factor. The lower weight also reduces the overall load on the conveyor or machinery, leading to energy savings.
  • Corrosion Resistance: Plastic sprockets are inherently corrosion-resistant, which makes them an excellent choice for applications in humid or corrosive environments, such as food processing or chemical industries. Metal sprockets may require additional coatings or treatments to achieve similar levels of corrosion resistance.
  • Noise and Vibration: Plastic sprockets generally produce less noise and vibration compared to metal sprockets. The natural damping properties of plastic materials contribute to quieter and smoother operation, which can be beneficial in certain applications.
  • Lubrication: Plastic sprockets are often self-lubricating and do not require additional lubrication, unlike metal sprockets that may need regular lubrication to minimize friction and wear.
  • Cost: Plastic sprockets are often more cost-effective than metal sprockets, especially for applications where high strength and extreme durability are not essential requirements. However, metal sprockets may offer a better return on investment in heavy-duty and high-load applications due to their extended service life.

In summary, the choice between plastic and metal sprockets depends on the specific needs of the application. Plastic sprockets are favored in environments requiring corrosion resistance, lightweight design, and reduced noise, while metal sprockets excel in high-load and heavy-duty applications where strength and durability are paramount.

China manufacturer OEM Special Design Plastic Idler Chain Sprockets with Bearings for Industry  China manufacturer OEM Special Design Plastic Idler Chain Sprockets with Bearings for Industry
editor by CX 2023-09-29

Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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