China OEM Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

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Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

plastic sprocket

What are the temperature limits for the operation of plastic sprockets?

The temperature limits for the operation of plastic sprockets depend on the type of plastic material used in their manufacturing. Different plastics have varying levels of temperature resistance, and exceeding their temperature limits can lead to deformation, loss of mechanical properties, or even failure.

Here are some common plastics used for sprocket manufacturing and their approximate temperature limits:

  • Nylon: Nylon sprockets typically have a temperature range of -40°C to 100°C (-40°F to 212°F). Some specialty nylon formulations may offer higher temperature resistance.
  • Acetal (Delrin): Acetal sprockets generally have a temperature range of -40°C to 120°C (-40°F to 248°F). They have good mechanical properties and dimensional stability within this range.
  • Polyethylene (UHMW): UHMW sprockets can operate in temperatures ranging from -73°C to 82°C (-100°F to 180°F). They are known for their excellent impact strength and low friction properties.
  • PTFE (Teflon): PTFE sprockets can withstand temperatures from -200°C to 260°C (-328°F to 500°F). They have exceptional chemical resistance and non-stick properties.
  • Polypropylene: Polypropylene sprockets typically have a temperature range of -10°C to 100°C (14°F to 212°F). They offer good chemical resistance and are often used in corrosive environments.

It’s crucial to select the appropriate plastic material based on the temperature conditions of the specific application. Operating plastic sprockets above their temperature limits can lead to premature wear, reduced mechanical performance, and potential system failure. In high-temperature environments, it may be necessary to consider alternative materials such as metal sprockets that offer higher temperature resistance.

Consulting with a sprocket manufacturer or a materials expert is advisable to ensure that the chosen plastic sprocket is suitable for the intended operating temperature range and application requirements.

plastic sprocket

What are the load-carrying capacities of different plastic sprocket configurations?

The load-carrying capacities of plastic sprockets can vary depending on the material used and the sprocket’s design. Different plastic materials have distinct mechanical properties that influence their load-bearing capabilities. Some common plastic materials used for sprockets and their general load capacities include:

  • Polyamide (Nylon): Nylon sprockets offer good strength and durability, with load capacities ranging from light to moderate. They are commonly used in applications with moderate loads and operating speeds.
  • Polyethylene: Polyethylene sprockets are generally suitable for light to moderate loads and are commonly used in conveyor systems where high corrosion resistance is required.
  • Acetal (Delrin): Acetal sprockets have good strength and wear resistance, making them suitable for moderate loads and various industrial applications.
  • UHMW (Ultra-High Molecular Weight Polyethylene): UHMW sprockets have excellent abrasion resistance and are suitable for low to moderate loads, particularly in applications where impact resistance is crucial.
  • PEEK (Polyether Ether Ketone): PEEK sprockets offer exceptional mechanical properties and can handle heavy loads and high temperatures, making them suitable for demanding applications in harsh environments.

It is important to note that load capacities can also be influenced by factors such as sprocket size, tooth profile, hub design, and the specific application’s operating conditions. When selecting a plastic sprocket for your machinery, it is essential to consider the anticipated load requirements and consult with the manufacturer or a qualified engineer to ensure the sprocket’s load-carrying capacity meets your needs.

plastic sprocket

How do plastic sprockets compare to metal sprockets in terms of strength and durability?

Plastic sprockets and metal sprockets have distinct differences in terms of strength and durability. Let’s compare them:

  • Strength: Metal sprockets, typically made from materials like steel or cast iron, have higher tensile strength and are generally more robust than plastic sprockets. They can withstand heavier loads and higher torque levels, making them suitable for high-load applications.
  • Durability: In terms of durability, metal sprockets are generally more resistant to wear and tear compared to plastic sprockets. They are less prone to deformation or breakage under high-stress conditions and have a longer service life.
  • Weight: Plastic sprockets are much lighter than metal sprockets, which can be advantageous in applications where weight reduction is a crucial factor. The lower weight also reduces the overall load on the conveyor or machinery, leading to energy savings.
  • Corrosion Resistance: Plastic sprockets are inherently corrosion-resistant, which makes them an excellent choice for applications in humid or corrosive environments, such as food processing or chemical industries. Metal sprockets may require additional coatings or treatments to achieve similar levels of corrosion resistance.
  • Noise and Vibration: Plastic sprockets generally produce less noise and vibration compared to metal sprockets. The natural damping properties of plastic materials contribute to quieter and smoother operation, which can be beneficial in certain applications.
  • Lubrication: Plastic sprockets are often self-lubricating and do not require additional lubrication, unlike metal sprockets that may need regular lubrication to minimize friction and wear.
  • Cost: Plastic sprockets are often more cost-effective than metal sprockets, especially for applications where high strength and extreme durability are not essential requirements. However, metal sprockets may offer a better return on investment in heavy-duty and high-load applications due to their extended service life.

In summary, the choice between plastic and metal sprockets depends on the specific needs of the application. Plastic sprockets are favored in environments requiring corrosion resistance, lightweight design, and reduced noise, while metal sprockets excel in high-load and heavy-duty applications where strength and durability are paramount.

China OEM Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China OEM Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by CX 2024-04-08

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Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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