China OEM Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

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Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Customization:
Available

|

Customized Request

plastic sprocket

What are the eco-friendly aspects of using plastic sprockets in machinery?

Using plastic sprockets in machinery offers several eco-friendly benefits and contributes to sustainability efforts:

  • Recyclability: Many plastic sprockets are made from recyclable materials, reducing the overall environmental impact and promoting the circular economy.
  • Energy Efficiency: Plastic sprockets are often lighter than metal sprockets, which can lead to energy savings in machinery operation and reduced carbon emissions during transportation.
  • Reduced Water Usage: In applications where plastic sprockets offer corrosion resistance, there is less need for water-intensive processes like rust prevention, resulting in reduced water consumption.
  • Chemical Resistance: Plastic sprockets can withstand exposure to certain chemicals and do not require environmentally harmful coatings or treatments for protection.
  • Lower Manufacturing Impact: The production of plastic sprockets typically involves lower energy consumption and fewer emissions compared to metal sprockets.
  • Longer Lifespan: Plastic sprockets often have excellent wear and fatigue resistance, resulting in longer lifespans and reducing the frequency of replacements and waste generation.
  • Biodegradable Options: Some plastic sprockets are made from biodegradable materials, offering an eco-friendly alternative for specific applications.

By choosing plastic sprockets over other materials, businesses can contribute to a greener and more sustainable environment. However, it is essential to ensure that the chosen plastic material aligns with the application’s requirements and adheres to industry standards for safety and performance.

Additionally, proper disposal or recycling of plastic sprockets at the end of their useful life is essential to maximize their eco-friendly impact. Always follow local recycling guidelines and environmentally responsible practices for disposing of plastic waste.

plastic sprocket

How do I calculate the required torque for a plastic sprocket system?

Calculating the required torque for a plastic sprocket system involves considering several factors:

  1. Load: Determine the total load that the sprocket system needs to carry. This includes the weight of the conveyed material, any additional loads, and the frictional forces.
  2. Speed: Measure the rotational speed (RPM) at which the sprocket system will operate.
  3. Radius: Find the effective radius of the sprocket. It is the distance from the center of the shaft to the point where the force is applied.
  4. Efficiency: Consider the efficiency of the system. In practice, no transmission system is 100% efficient, so you may need to account for losses.

Once you have gathered this information, you can use the following formula to calculate the required torque:

Torque (Nm) = (Load × Radius) ÷ (Speed ÷ 60 × 2π) × (1 ÷ Efficiency)

Make sure to use consistent units for all the values (e.g., kilograms for load, meters for radius, revolutions per minute for speed).

Keep in mind that the calculated torque is the minimum torque required to move the load. It is often recommended to add a safety factor to ensure the sprocket system can handle unexpected peak loads or variations in the system. The appropriate safety factor depends on the application and the level of uncertainty in the load and speed conditions.

Additionally, consider the material properties and limitations of the plastic sprockets when calculating the required torque. While plastic sprockets are suitable for many applications, they have specific load and speed limits that should not be exceeded to ensure their optimal performance and longevity.

If you are unsure about the calculations or encounter complex operating conditions, it is best to consult with an engineer or a sprocket manufacturer to ensure the sprocket system is adequately sized for your specific application.

plastic sprocket

What is a plastic sprocket, and what are its advantages over metal sprockets?

A plastic sprocket is a type of sprocket made from high-quality engineering plastics such as nylon, polyethylene, or acetal. These sprockets are designed to transmit power and motion in various applications, just like their metal counterparts, but they offer several advantages over metal sprockets:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion and chemical attack, making them ideal for applications in wet or harsh environments where metal sprockets may rust or deteriorate.
  • Lightweight: Plastic sprockets are much lighter than metal sprockets, which can be beneficial in applications where weight reduction is crucial, such as in conveyor systems or robotics.
  • Low Noise and Vibration: Plastic sprockets operate quietly and generate less vibration compared to metal sprockets. This makes them suitable for precision motion control systems and applications that require minimal noise levels.
  • Self-Lubricating: Many plastic materials used for sprockets have inherent self-lubricating properties, reducing the need for additional lubrication and maintenance.
  • Reduced Wear on Chains and Belts: Plastic sprockets are often gentler on chains and belts, leading to reduced wear and extending the lifespan of these components.
  • Cost-Effective: In some cases, plastic sprockets can be more cost-effective than metal sprockets, making them an attractive option for budget-conscious applications.
  • Non-Magnetic: Plastic sprockets are non-magnetic, which is essential in applications where magnetic interference could be a concern.
  • High Strength and Durability: Engineering plastics used in sprockets are designed to provide high strength and durability, making them suitable for a wide range of applications.
  • Electrical Insulation: Plastic sprockets offer electrical insulation properties, which can be advantageous in electrical or electronic systems.
  • Customization: Plastic sprockets are relatively easy to customize, allowing for design flexibility to meet specific application requirements.

Despite their numerous advantages, plastic sprockets may not be suitable for all applications, especially those involving high temperatures, heavy loads, or extreme conditions. It’s essential to consider the specific operating conditions and requirements of your application when choosing between plastic and metal sprockets.

China OEM Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China OEM Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by Dream 2024-04-29

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Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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