China Standard Sprocket Roller with Plastic Tooth/Conveyor Roller

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Product Description

High Quality Steel Light Conveyor Sprocket Roller with Plastic Tooth

Product Application

Gravity Roller (Light Duty Roller) is widely used in all kinds of industry, like manufacturing line, assembly line, packaging line, conveyor machine and logistic strore.
 

Model
Roller Dia

Tube
Thickness

Shaft Dia
(mm)

Roller Length
 (mm)

Sprocket

Tube Material

Surface Finishing

PS50

T=1.2,1.5

φ 12

300-1600

14 tooth*1/2” pitch according to customers’ requirement

 

Carbon Steel
Stainless Steel
PVC

 

Zinc Plated
Chrome Plated

PS60

T=1.5,2.0

φ12 

300-1600

PS80

T=3.0

φ20 

300-1600

Note: The sprocket wheel could be made from PVC, steel, or stainless steel or replaced by synchronzing wheel.

 

 

 

Hot Sale

 

Company Information

Contact us


 

 

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Production Line
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Parallel Conveyor Idler
Bearing: Precious Bearing
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic sprocket

How do I prevent wear and damage to plastic sprockets during operation?

Preventing wear and damage to plastic sprockets during operation is essential to ensure their longevity and optimal performance. Here are some tips to help you achieve this:

  • Material Selection: Choose high-quality plastic sprockets made from durable and wear-resistant materials. Consider factors such as the application’s load capacity, speed, and operating conditions to select the most suitable plastic material.
  • Lubrication: Proper lubrication is crucial to reduce friction between the sprocket and the chain or belt. Use lubricants that are compatible with the plastic material and follow the manufacturer’s guidelines for lubrication intervals.
  • Alignment: Ensure that the sprockets are correctly aligned with the chain or belt to prevent uneven wear. Misalignment can lead to premature wear and damage to both the sprockets and the chain or belt.
  • Cleanliness: Keep the sprockets and the entire conveyor or power transmission system clean. Regularly remove dirt, debris, and contaminants that can cause abrasion and accelerate wear.
  • Temperature Control: Avoid operating plastic sprockets at temperatures above their specified limits. High temperatures can cause the plastic to soften or degrade, leading to premature wear.
  • Load Capacity: Do not exceed the recommended load capacity of the plastic sprockets. Overloading can cause stress and deformation, leading to failure.
  • Regular Inspections: Conduct routine inspections to identify signs of wear, fatigue, or damage early on. Replace any worn or damaged sprockets promptly.
  • Environmental Compatibility: Ensure that the plastic sprockets are compatible with the operating environment. Some chemicals or substances can degrade certain plastic materials.
  • Avoid Shock Loads: Minimize sudden or impact loads on the sprockets, as these can cause stress and deformation in the plastic material.
  • Proper Storage: Store spare plastic sprockets in a clean and dry environment to prevent degradation before installation.

By following these preventive measures and practicing regular maintenance, you can significantly extend the lifespan of plastic sprockets and optimize their performance in your machinery or conveyor system.

plastic sprocket

What are the load-carrying capacities of different plastic sprocket configurations?

The load-carrying capacities of plastic sprockets can vary depending on the material used and the sprocket’s design. Different plastic materials have distinct mechanical properties that influence their load-bearing capabilities. Some common plastic materials used for sprockets and their general load capacities include:

  • Polyamide (Nylon): Nylon sprockets offer good strength and durability, with load capacities ranging from light to moderate. They are commonly used in applications with moderate loads and operating speeds.
  • Polyethylene: Polyethylene sprockets are generally suitable for light to moderate loads and are commonly used in conveyor systems where high corrosion resistance is required.
  • Acetal (Delrin): Acetal sprockets have good strength and wear resistance, making them suitable for moderate loads and various industrial applications.
  • UHMW (Ultra-High Molecular Weight Polyethylene): UHMW sprockets have excellent abrasion resistance and are suitable for low to moderate loads, particularly in applications where impact resistance is crucial.
  • PEEK (Polyether Ether Ketone): PEEK sprockets offer exceptional mechanical properties and can handle heavy loads and high temperatures, making them suitable for demanding applications in harsh environments.

It is important to note that load capacities can also be influenced by factors such as sprocket size, tooth profile, hub design, and the specific application’s operating conditions. When selecting a plastic sprocket for your machinery, it is essential to consider the anticipated load requirements and consult with the manufacturer or a qualified engineer to ensure the sprocket’s load-carrying capacity meets your needs.

plastic sprocket

What are the common applications of plastic sprockets in various industries?

Plastic sprockets find widespread use in various industries due to their unique properties and advantages. Some of the common applications include:

  • Food and Beverage Industry: Plastic sprockets are commonly used in conveyor systems for food and beverage processing and packaging. Their corrosion resistance and ability to meet food-grade requirements make them ideal for this industry.
  • Material Handling: Plastic sprockets are widely used in material handling equipment such as conveyor belts, bucket elevators, and chain conveyors. They are lightweight and offer low friction, reducing the overall energy consumption and wear on the equipment.
  • Packaging Industry: Plastic sprockets are used in packaging machinery for applications like carton forming, labeling, and product handling. Their self-lubricating properties and resistance to chemical exposure are beneficial in this industry.
  • Agriculture: Plastic sprockets are employed in various agricultural machinery, including grain augers, seeders, and harvesters. Their resistance to moisture and chemicals, along with their lightweight nature, makes them suitable for agricultural applications.
  • Automotive Industry: Plastic sprockets are used in automotive seat tracks, sunroof mechanisms, and other components where weight reduction and corrosion resistance are critical factors.
  • Textile Industry: In the textile industry, plastic sprockets are used in spinning and weaving machines. Their low friction and wear-resistant properties contribute to the smooth operation of these machines.
  • Packaging and Printing: Plastic sprockets are employed in packaging and printing machines to handle paper, cardboard, and other materials. Their lightweight design reduces the overall load on the machine’s components.
  • Medical and Pharmaceutical: Plastic sprockets are used in medical devices and pharmaceutical equipment where corrosion resistance and cleanliness are essential.
  • Chemical Industry: Plastic sprockets are employed in chemical processing equipment due to their resistance to corrosive substances and chemicals.
  • General Industrial Applications: Plastic sprockets find use in various general industrial applications where their unique properties, such as lightweight, low friction, and chemical resistance, offer advantages over metal sprockets.

It’s important to select the appropriate plastic material based on the specific application requirements and operating conditions to ensure optimal performance and longevity.

China Standard Sprocket Roller with Plastic Tooth/Conveyor Roller  China Standard Sprocket Roller with Plastic Tooth/Conveyor Roller
editor by CX 2023-11-03

Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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