China Standard Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

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Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

plastic sprocket

Can I replace metal sprockets with plastic sprockets in an existing system?

Yes, in many cases, it is possible to replace metal sprockets with plastic sprockets in an existing system. However, there are several factors to consider before making the switch:

  • Load Capacity: Ensure that the plastic sprockets can handle the same or similar load capacity as the metal sprockets they are replacing. High-load applications may require special engineering and material selection.
  • Speed and RPM: Consider the speed and RPM (revolutions per minute) of the existing system. Plastic sprockets should be able to withstand the rotational speed without experiencing wear or failure.
  • Chemical Exposure: If the sprockets are exposed to chemicals or harsh environments, ensure that the chosen plastic material is chemically resistant to prevent degradation.
  • Temperature Limits: Check the temperature limits of the plastic sprockets to ensure they can operate within the required temperature range of the application.
  • Compatibility: Verify that the plastic sprockets are compatible with the existing chain or belt in the system.
  • Space Constraints: Evaluate whether the plastic sprockets will fit within the existing space and clearances in the machinery.
  • Alignment: Proper alignment of the sprockets is critical for smooth operation. Ensure that the plastic sprockets align correctly with other components in the system.

In some cases, replacing metal sprockets with plastic sprockets can offer advantages such as reduced noise, lower maintenance requirements, and decreased weight. However, it is crucial to consult with experts or engineers familiar with the specific application and the properties of the plastic sprockets to ensure a successful transition. Conducting thorough testing and trials before full implementation is recommended to assess performance and identify any potential issues.

Overall, the decision to replace metal sprockets with plastic sprockets should be based on a comprehensive analysis of the application’s requirements, performance expectations, and the benefits that plastic sprockets can offer in terms of cost savings, environmental impact, and efficiency.

plastic sprocket

To identify signs of wear, fatigue, or damage in plastic sprockets, and determine when they should be replaced, follow these steps:

  1. Visual Inspection:
    • Check for visible signs of wear such as smooth or shiny surfaces, indicating friction and abrasion.
    • Look for cracks, chips, or deformities that may have occurred due to stress or impact.
    • Check for discoloration, as it can indicate degradation of the plastic material.
  2. Measurements:
    • Use calipers or other measuring tools to check for dimensional changes in the sprocket. Significant deviations from the original dimensions may indicate wear or fatigue.
  3. Fit and Function:
    • Observe how well the sprocket fits and meshes with other components. If there is increased play or misalignment, it might be a sign of wear or damage.
  4. Noise and Vibration:
    • Listen for unusual noises or excessive vibrations during operation, which can be a sign of wear, fatigue, or misalignment.
  5. Frequency of Use:
    • Consider how often the sprocket is in use. If it has been in service for an extended period or has undergone heavy use, it might be more susceptible to wear and fatigue.
  6. Operating Conditions:
    • Evaluate the environmental conditions the sprocket operates in. Exposure to extreme temperatures, chemicals, or harsh elements can accelerate wear and degradation.
  7. Manufacturer’s Recommendations:
    • Refer to the sprocket’s manufacturer guidelines for expected service life and recommended replacement intervals.

When to Replace Plastic Sprockets:

  • If any significant wear, cracks, or deformities are observed during inspection.
  • When the sprocket’s dimensions deviate significantly from the original specifications.
  • If there are signs of misalignment or increased play affecting its function.
  • When unusual noise or excessive vibration occurs during operation.
  • If the sprocket has been in service for a prolonged period or has undergone heavy use.
  • When the operating conditions have led to accelerated wear or degradation.
  • As recommended by the manufacturer’s guidelines for replacement intervals.

plastic sprocket

Are there different types of plastic used for manufacturing sprockets, and how do they differ?

Yes, various types of plastic materials are used for manufacturing sprockets, and each type offers unique characteristics and advantages. Here are some common types of plastics used for sprocket manufacturing and how they differ:

  • Acetal (Delrin): Acetal, commonly known by the brand name Delrin, is a popular choice for sprockets due to its excellent mechanical properties, low friction coefficient, and resistance to wear. It provides high tensile strength and stiffness, making it suitable for heavy-duty applications.
  • Polyethylene: Polyethylene is a lightweight plastic with good chemical resistance and electrical insulating properties. While it has lower strength compared to acetal, it is often used for less demanding applications where its flexibility and cost-effectiveness are advantageous.
  • Polypropylene: Polypropylene offers good chemical resistance and can handle higher temperatures than polyethylene. It is commonly used in applications where exposure to chemicals or high temperatures is a concern.
  • UHMW (Ultra-High-Molecular-Weight Polyethylene): UHMW is a high-performance plastic known for its exceptional abrasion resistance and impact strength. It is often used in applications where wear and impact are significant concerns, such as in material handling and conveyor systems.
  • Nylon: Nylon is another widely used material for sprocket manufacturing. It offers good strength, toughness, and wear resistance. Nylon sprockets are suitable for applications where self-lubrication and low friction are essential.
  • PTFE (Teflon): PTFE is a high-performance plastic with excellent chemical resistance and a low coefficient of friction. It is commonly used in applications where non-stick properties and resistance to harsh chemicals are required.
  • Peek (Polyetheretherketone): Peek is a high-performance engineering plastic known for its exceptional mechanical properties, high temperature resistance, and excellent chemical resistance. It is often used in demanding applications that require extreme temperature and chemical resistance.

The choice of plastic material for sprocket manufacturing depends on the specific requirements of the application, including the operating environment, load-carrying capacity, temperature range, and chemical exposure. It is essential to consider these factors when selecting the appropriate plastic material to ensure the sprocket performs optimally and meets the desired performance expectations.

China Standard Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China Standard Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by CX 2024-03-03

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Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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