China supplier Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

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Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Customization:
Available

|

Customized Request

plastic sprocket

Can plastic sprockets be used in high-load and high-speed applications?

Yes, plastic sprockets can be used in certain high-load and high-speed applications, but their suitability depends on the specific type of plastic used and the operating conditions. Some high-performance plastics, such as acetal (Delrin), UHMW, and nylon, offer good mechanical properties that make them suitable for moderate to high-load applications.

However, it is essential to consider the limitations of plastic materials when using them in high-load and high-speed applications. Plastic sprockets may have lower load-carrying capacities and fatigue resistance compared to metal sprockets, which can impact their performance and lifespan under heavy-duty conditions.

Factors to consider when using plastic sprockets in high-load and high-speed applications include:

  • Material Selection: Choose a high-performance plastic that offers the required mechanical properties and temperature resistance for the specific application. Consider factors such as tensile strength, impact resistance, and temperature limits.
  • Reinforcement: For more demanding applications, sprockets can be reinforced with additives or fillers to enhance their mechanical properties and load-carrying capacity.
  • Lubrication: Proper lubrication is essential to reduce friction and wear in high-speed applications. Some plastics have inherent self-lubricating properties, while others may require external lubrication.
  • Temperature Considerations: High-speed applications can generate heat, so it’s crucial to ensure that the plastic material can withstand the operating temperature without deforming or losing its mechanical properties.
  • Design: The design of the sprocket, including tooth profile and dimensions, can also impact its performance under high-load and high-speed conditions.

It is advisable to consult with sprocket manufacturers or engineers familiar with plastic materials to determine the suitability of plastic sprockets for a specific high-load and high-speed application. In some cases, metal sprockets may still be the preferred choice for extremely heavy-duty or high-speed applications due to their higher load-carrying capacity and fatigue resistance.

plastic sprocket

How do I calculate the required torque for a plastic sprocket system?

Calculating the required torque for a plastic sprocket system involves considering several factors:

  1. Load: Determine the total load that the sprocket system needs to carry. This includes the weight of the conveyed material, any additional loads, and the frictional forces.
  2. Speed: Measure the rotational speed (RPM) at which the sprocket system will operate.
  3. Radius: Find the effective radius of the sprocket. It is the distance from the center of the shaft to the point where the force is applied.
  4. Efficiency: Consider the efficiency of the system. In practice, no transmission system is 100% efficient, so you may need to account for losses.

Once you have gathered this information, you can use the following formula to calculate the required torque:

Torque (Nm) = (Load × Radius) ÷ (Speed ÷ 60 × 2π) × (1 ÷ Efficiency)

Make sure to use consistent units for all the values (e.g., kilograms for load, meters for radius, revolutions per minute for speed).

Keep in mind that the calculated torque is the minimum torque required to move the load. It is often recommended to add a safety factor to ensure the sprocket system can handle unexpected peak loads or variations in the system. The appropriate safety factor depends on the application and the level of uncertainty in the load and speed conditions.

Additionally, consider the material properties and limitations of the plastic sprockets when calculating the required torque. While plastic sprockets are suitable for many applications, they have specific load and speed limits that should not be exceeded to ensure their optimal performance and longevity.

If you are unsure about the calculations or encounter complex operating conditions, it is best to consult with an engineer or a sprocket manufacturer to ensure the sprocket system is adequately sized for your specific application.

plastic sprocket

How do plastic sprockets compare to metal sprockets in terms of strength and durability?

Plastic sprockets and metal sprockets have distinct differences in terms of strength and durability. Let’s compare them:

  • Strength: Metal sprockets, typically made from materials like steel or cast iron, have higher tensile strength and are generally more robust than plastic sprockets. They can withstand heavier loads and higher torque levels, making them suitable for high-load applications.
  • Durability: In terms of durability, metal sprockets are generally more resistant to wear and tear compared to plastic sprockets. They are less prone to deformation or breakage under high-stress conditions and have a longer service life.
  • Weight: Plastic sprockets are much lighter than metal sprockets, which can be advantageous in applications where weight reduction is a crucial factor. The lower weight also reduces the overall load on the conveyor or machinery, leading to energy savings.
  • Corrosion Resistance: Plastic sprockets are inherently corrosion-resistant, which makes them an excellent choice for applications in humid or corrosive environments, such as food processing or chemical industries. Metal sprockets may require additional coatings or treatments to achieve similar levels of corrosion resistance.
  • Noise and Vibration: Plastic sprockets generally produce less noise and vibration compared to metal sprockets. The natural damping properties of plastic materials contribute to quieter and smoother operation, which can be beneficial in certain applications.
  • Lubrication: Plastic sprockets are often self-lubricating and do not require additional lubrication, unlike metal sprockets that may need regular lubrication to minimize friction and wear.
  • Cost: Plastic sprockets are often more cost-effective than metal sprockets, especially for applications where high strength and extreme durability are not essential requirements. However, metal sprockets may offer a better return on investment in heavy-duty and high-load applications due to their extended service life.

In summary, the choice between plastic and metal sprockets depends on the specific needs of the application. Plastic sprockets are favored in environments requiring corrosion resistance, lightweight design, and reduced noise, while metal sprockets excel in high-load and heavy-duty applications where strength and durability are paramount.

China supplier Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China supplier Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by Dream 2024-04-22

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Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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