China supplier Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

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Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Customization:
Available

|

Customized Request

plastic sprocket

Can I replace metal sprockets with plastic sprockets in an existing system?

Yes, in many cases, it is possible to replace metal sprockets with plastic sprockets in an existing system. However, there are several factors to consider before making the switch:

  • Load Capacity: Ensure that the plastic sprockets can handle the same or similar load capacity as the metal sprockets they are replacing. High-load applications may require special engineering and material selection.
  • Speed and RPM: Consider the speed and RPM (revolutions per minute) of the existing system. Plastic sprockets should be able to withstand the rotational speed without experiencing wear or failure.
  • Chemical Exposure: If the sprockets are exposed to chemicals or harsh environments, ensure that the chosen plastic material is chemically resistant to prevent degradation.
  • Temperature Limits: Check the temperature limits of the plastic sprockets to ensure they can operate within the required temperature range of the application.
  • Compatibility: Verify that the plastic sprockets are compatible with the existing chain or belt in the system.
  • Space Constraints: Evaluate whether the plastic sprockets will fit within the existing space and clearances in the machinery.
  • Alignment: Proper alignment of the sprockets is critical for smooth operation. Ensure that the plastic sprockets align correctly with other components in the system.

In some cases, replacing metal sprockets with plastic sprockets can offer advantages such as reduced noise, lower maintenance requirements, and decreased weight. However, it is crucial to consult with experts or engineers familiar with the specific application and the properties of the plastic sprockets to ensure a successful transition. Conducting thorough testing and trials before full implementation is recommended to assess performance and identify any potential issues.

Overall, the decision to replace metal sprockets with plastic sprockets should be based on a comprehensive analysis of the application’s requirements, performance expectations, and the benefits that plastic sprockets can offer in terms of cost savings, environmental impact, and efficiency.

plastic sprocket

To identify signs of wear, fatigue, or damage in plastic sprockets, and determine when they should be replaced, follow these steps:

  1. Visual Inspection:
    • Check for visible signs of wear such as smooth or shiny surfaces, indicating friction and abrasion.
    • Look for cracks, chips, or deformities that may have occurred due to stress or impact.
    • Check for discoloration, as it can indicate degradation of the plastic material.
  2. Measurements:
    • Use calipers or other measuring tools to check for dimensional changes in the sprocket. Significant deviations from the original dimensions may indicate wear or fatigue.
  3. Fit and Function:
    • Observe how well the sprocket fits and meshes with other components. If there is increased play or misalignment, it might be a sign of wear or damage.
  4. Noise and Vibration:
    • Listen for unusual noises or excessive vibrations during operation, which can be a sign of wear, fatigue, or misalignment.
  5. Frequency of Use:
    • Consider how often the sprocket is in use. If it has been in service for an extended period or has undergone heavy use, it might be more susceptible to wear and fatigue.
  6. Operating Conditions:
    • Evaluate the environmental conditions the sprocket operates in. Exposure to extreme temperatures, chemicals, or harsh elements can accelerate wear and degradation.
  7. Manufacturer’s Recommendations:
    • Refer to the sprocket’s manufacturer guidelines for expected service life and recommended replacement intervals.

When to Replace Plastic Sprockets:

  • If any significant wear, cracks, or deformities are observed during inspection.
  • When the sprocket’s dimensions deviate significantly from the original specifications.
  • If there are signs of misalignment or increased play affecting its function.
  • When unusual noise or excessive vibration occurs during operation.
  • If the sprocket has been in service for a prolonged period or has undergone heavy use.
  • When the operating conditions have led to accelerated wear or degradation.
  • As recommended by the manufacturer’s guidelines for replacement intervals.

plastic sprocket

What is a plastic sprocket, and what are its advantages over metal sprockets?

A plastic sprocket is a type of sprocket made from high-quality engineering plastics such as nylon, polyethylene, or acetal. These sprockets are designed to transmit power and motion in various applications, just like their metal counterparts, but they offer several advantages over metal sprockets:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion and chemical attack, making them ideal for applications in wet or harsh environments where metal sprockets may rust or deteriorate.
  • Lightweight: Plastic sprockets are much lighter than metal sprockets, which can be beneficial in applications where weight reduction is crucial, such as in conveyor systems or robotics.
  • Low Noise and Vibration: Plastic sprockets operate quietly and generate less vibration compared to metal sprockets. This makes them suitable for precision motion control systems and applications that require minimal noise levels.
  • Self-Lubricating: Many plastic materials used for sprockets have inherent self-lubricating properties, reducing the need for additional lubrication and maintenance.
  • Reduced Wear on Chains and Belts: Plastic sprockets are often gentler on chains and belts, leading to reduced wear and extending the lifespan of these components.
  • Cost-Effective: In some cases, plastic sprockets can be more cost-effective than metal sprockets, making them an attractive option for budget-conscious applications.
  • Non-Magnetic: Plastic sprockets are non-magnetic, which is essential in applications where magnetic interference could be a concern.
  • High Strength and Durability: Engineering plastics used in sprockets are designed to provide high strength and durability, making them suitable for a wide range of applications.
  • Electrical Insulation: Plastic sprockets offer electrical insulation properties, which can be advantageous in electrical or electronic systems.
  • Customization: Plastic sprockets are relatively easy to customize, allowing for design flexibility to meet specific application requirements.

Despite their numerous advantages, plastic sprockets may not be suitable for all applications, especially those involving high temperatures, heavy loads, or extreme conditions. It’s essential to consider the specific operating conditions and requirements of your application when choosing between plastic and metal sprockets.

China supplier Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China supplier Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by Dream 2024-05-06

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Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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