China wholesaler Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

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Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

plastic sprocket

Can plastic sprockets be used in high-load and high-speed applications?

Yes, plastic sprockets can be used in certain high-load and high-speed applications, but their suitability depends on the specific type of plastic used and the operating conditions. Some high-performance plastics, such as acetal (Delrin), UHMW, and nylon, offer good mechanical properties that make them suitable for moderate to high-load applications.

However, it is essential to consider the limitations of plastic materials when using them in high-load and high-speed applications. Plastic sprockets may have lower load-carrying capacities and fatigue resistance compared to metal sprockets, which can impact their performance and lifespan under heavy-duty conditions.

Factors to consider when using plastic sprockets in high-load and high-speed applications include:

  • Material Selection: Choose a high-performance plastic that offers the required mechanical properties and temperature resistance for the specific application. Consider factors such as tensile strength, impact resistance, and temperature limits.
  • Reinforcement: For more demanding applications, sprockets can be reinforced with additives or fillers to enhance their mechanical properties and load-carrying capacity.
  • Lubrication: Proper lubrication is essential to reduce friction and wear in high-speed applications. Some plastics have inherent self-lubricating properties, while others may require external lubrication.
  • Temperature Considerations: High-speed applications can generate heat, so it’s crucial to ensure that the plastic material can withstand the operating temperature without deforming or losing its mechanical properties.
  • Design: The design of the sprocket, including tooth profile and dimensions, can also impact its performance under high-load and high-speed conditions.

It is advisable to consult with sprocket manufacturers or engineers familiar with plastic materials to determine the suitability of plastic sprockets for a specific high-load and high-speed application. In some cases, metal sprockets may still be the preferred choice for extremely heavy-duty or high-speed applications due to their higher load-carrying capacity and fatigue resistance.

plastic sprocket

What are the cost considerations of using plastic sprockets compared to metal ones?

When considering the cost of using plastic sprockets compared to metal ones, several factors come into play:

  • Material Cost: Generally, plastic sprockets are more cost-effective than metal ones. The raw materials used in plastic sprocket manufacturing are often less expensive than metals like steel or stainless steel.
  • Manufacturing Process: Plastic sprockets can be manufactured using injection molding, which is an efficient and cost-effective process for producing large quantities of sprockets with consistent quality. On the other hand, metal sprockets may require more complex machining processes, which can increase their production costs.
  • Weight: Plastic sprockets are much lighter than their metal counterparts. This can result in cost savings in terms of transportation and handling.
  • Maintenance: Plastic sprockets often require less maintenance than metal ones. They do not rust, and they are resistant to corrosion, reducing the need for regular maintenance and lubrication.
  • Application: The specific application and environment in which the sprockets will be used can also influence the cost considerations. For example, in applications where chemical resistance is crucial, plastic sprockets may be more cost-effective as they do not require additional coatings or treatments.
  • Durability: While metal sprockets are generally more robust and have higher load-carrying capacities, plastic sprockets can still be highly durable for many applications. If the machinery or conveyor system operates within the load and speed limits of plastic sprockets, they can provide long-lasting and reliable performance at a lower cost.

In summary, plastic sprockets are often a more cost-effective option for many applications, especially in industries where corrosion resistance, lightweight design, and low maintenance are essential. However, in heavy-duty or high-load applications, metal sprockets may be preferred due to their higher strength and durability. Ultimately, the choice between plastic and metal sprockets depends on the specific requirements of the application and the overall cost-effectiveness of the sprocket type in the long run.

plastic sprocket

What is a plastic sprocket, and what are its advantages over metal sprockets?

A plastic sprocket is a type of sprocket made from high-quality engineering plastics such as nylon, polyethylene, or acetal. These sprockets are designed to transmit power and motion in various applications, just like their metal counterparts, but they offer several advantages over metal sprockets:

  • Corrosion Resistance: Plastic sprockets are highly resistant to corrosion and chemical attack, making them ideal for applications in wet or harsh environments where metal sprockets may rust or deteriorate.
  • Lightweight: Plastic sprockets are much lighter than metal sprockets, which can be beneficial in applications where weight reduction is crucial, such as in conveyor systems or robotics.
  • Low Noise and Vibration: Plastic sprockets operate quietly and generate less vibration compared to metal sprockets. This makes them suitable for precision motion control systems and applications that require minimal noise levels.
  • Self-Lubricating: Many plastic materials used for sprockets have inherent self-lubricating properties, reducing the need for additional lubrication and maintenance.
  • Reduced Wear on Chains and Belts: Plastic sprockets are often gentler on chains and belts, leading to reduced wear and extending the lifespan of these components.
  • Cost-Effective: In some cases, plastic sprockets can be more cost-effective than metal sprockets, making them an attractive option for budget-conscious applications.
  • Non-Magnetic: Plastic sprockets are non-magnetic, which is essential in applications where magnetic interference could be a concern.
  • High Strength and Durability: Engineering plastics used in sprockets are designed to provide high strength and durability, making them suitable for a wide range of applications.
  • Electrical Insulation: Plastic sprockets offer electrical insulation properties, which can be advantageous in electrical or electronic systems.
  • Customization: Plastic sprockets are relatively easy to customize, allowing for design flexibility to meet specific application requirements.

Despite their numerous advantages, plastic sprockets may not be suitable for all applications, especially those involving high temperatures, heavy loads, or extreme conditions. It’s essential to consider the specific operating conditions and requirements of your application when choosing between plastic and metal sprockets.

China wholesaler Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China wholesaler Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by CX 2024-02-22

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Plastic sprocket

As one of the plastic sprocket manufacturers, suppliers, and exporters of mechanical products, We offer plastic sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of plastic sprockets.

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